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High-Performance Rotary and Diverter Valves for Demanding Applications

Efficient and reliable processes are paramount! Our rotary and diverter valves have stood out as the trusted choice for industry leaders in sectors such as plastics, chemicals, food, and minerals.

Engineered to perform flawlessly in the most demanding environments and designed to handle high throughput requirements, our components ensure that your operations run smoothly, day in and day out. We recognize that in your field, every second matters, and minimizing downtime is critical. That’s why we are committed to providing robust, high-performance solutions that not only meet but exceed the rigorous standards of various industries. Whether you’re involved in manufacturing, processing, or plant operations, our valves are here to optimize your processes and enhance your productivity.

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EXPERIENCE THAT PAYS OFF

More than 200,000 Installed Components
More than 75 Years of Experiences
In total 80 Active Patents for Components

EXPERIENCE THAT PAYS OFF

  • More than

    200,000

    Installed components

  • More than

    75

    Years of experiences

  • In total

    80

    Active patents for components

Rotary Valves

Rotary valves are essential components in the plastics processing industry. They efficiently control the flow of bulk solids and powders, ensuring precise material transfer while maintaining optimal pressure and minimizing degradation.

In compounding, rotary valves facilitate the movement of raw materials into mixers and extruders, allowing for accurate dosing of additives and colorants. Coperion rotary valves are engineered to handle a variety of materials, including those with challenging properties such as high viscosity or abrasive characteristics. Their robust design ensures durability and reliability, making them a preferred choice for compounders looking to optimize their operations.

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Diverter Valves

Diverter valves play a critical role in material handling systems within the plastics processing industry. They enable the controlled direction of bulk solids and powders between different conveying lines, ensuring seamless transitions without contamination or material loss.

In compounding applications, diverter valves allow for flexible routing of raw materials to various mixers, extruders, or storage silos, enhancing process efficiency. Coperion diverter valves are designed for high performance in demanding environments, with precision sealing and rugged construction that support reliable operation under high pressures and abrasive conditions. Their versatility and dependability make them ideal for complex conveying systems in modern compounding facilities.

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Rotary & Diverter Valves for Various Industries and Applications

Powerful rotary valves to ensure gentle, reliable and economical handling of powders and plastic pellets or granules.

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lnnovative technology for optimum operational reliability and sanitary production of food productions.

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Track-proven wear protection concepts for a long service life in the minerals industry.

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Your challenge is our motivation

Custom-Fit Solutions for Complex Plastics Processing Needs

Designing a compouding or plastics processing plant is by nature a complex undertaking. The general set-up differs from application to application and all elements need to be seamlessly integrated with the respective process in mind. Coperion offers a comprehensive portfolio of components in all sizes and capacities - tailored to meet virtually any requirement. Whatever your process demands, we have a suitable solution in our portfolio.

Innovations that Set New Industry Standards

Coperion maintains close contact with its customers and values their feedback as a key driver of innovation. This input directly influences our design decisions and contributes to the continuous improvement of our valves which enhance both process efficiency and ease of use. Over the past decades, our innovations have not only advanced technology but have also set new industry standards for material handling.

Integrated Thinking for End-to-End Plastics Processing

Coperion’s comprehensive process know-how in the plastics industry enables us to take a holistic view of your operation. We don’t see components as isolated units, but as integrated parts of a complete system. Because we also provide solutions for the entire process, we’re able to offer well-rounded, system-level advice. Our customers benefit from working with experts who understand the bigger picture and discuss their challenges at eye level.

Local know-how backed by global experience

As a globally operating company, we approach every challenge with an international perspective. Our organization - from production over sales to service - is present all over the world which means we also have experiences with the market conditions in a wide variety of regions. Therefore, Coperion can not only provide you with local contacts and support but also give you recommendations in terms of the local e.g. climate conditions.  

 

OUR PROMISE: WE COMBINE HIGH-CLASS COMPONENTS WITH UNMATCHED PROCESS KNOW-HOW

Test Center for Food and Petfood Components and Conveying

TECHNICAL COMPETENCIES

We have experiences with more than 15,000 different bulk materials. This knowledge and or process know-how is reflected in our products and projects.

Coperion Consulting

LOCAL SUPPORT

Our worldwide network of experts ensures local support and personal customer care. Benefit from our well-trained service technicians who provide you with direct help.

Coperion test lab bulk analysis

YOUR REQUIREMENTS IN MIND

Our well-engineered components reflect decades of experiences. We indidually evaluate your process, provide customizations and find the ideal solution for your needs.

YOU DON'T HAVE EXPERIENCES WITH ROTARY AND DIVERTER VALVES? WE GOT YOU COVERED!

Navigating the world of rotary and diverter valves can be challenging, especially for those new to the topic. Understanding their functions, types, and applications is crucial for optimizing processes in various industries, including plastics, chemicals, food, and minerals. This FAQ section addresses first common questions. Don't hesitate to contact our experts to discuss in-depth requirements!

  • How do rotary valves work in the process? Where are they typically used?

    Rotary valves are essential components in the plastics processing industry. They efficiently control the flow of bulk solids and powders, ensuring precise material transfer while maintaining optimal pressure and minimizing degradation. At its core, a rotary valve consists of a cylindrical body with an internal rotating element, often referred to as a rotor or disc. This rotor has openings or ports that align with the inlet and outlet of the valve body. When the rotor turns, these openings either allow or block the flow of the material, effectively controlling the passage through the valve.

    Rotary valves control the flow of materials through a cylindrical body with a rotating element, known as a rotor. As the rotor turns, its openings align with the inlet and outlet ports, allowing material to enter and exit the valve. This rotation enables precise flow regulation, as operators can adjust the rotor's position to control the flow rate and direction. Additionally, rotary valves provide a tight seal when closed, preventing leakage and ensuring reliable operation in various industrial applications.

    Rotary valves are widely utilized across various industries due to their versatility and efficiency in controlling material flow. In the plastics industry, they manage the flow of resins and additives during production processes. In the chemical industry, rotary valves handle corrosive liquids and powders, ensuring safe and precise material transfer. In the minerals sector, they are used to control the flow of bulk materials like ores and aggregates. Additionally, in the food industry, rotary valves facilitate the movement of ingredients and products while maintaining hygiene and preventing contamination. Their reliable performance makes them essential in these diverse applications.

  • What is the purpose of a diverter valve?

    The primary purpose of a diverter valve is to control the direction of flow within a piping system, allowing materials to be redirected from one path to another. This functionality is essential in various industries, including plastics, chemicals, food, and minerals, where efficient material handling is crucial. Diverter valves enable processes such as mixing, separating, or diverting materials to different production lines or storage areas. By providing precise control over flow direction, diverter valves enhance operational efficiency, reduce downtime, and ensure that materials are directed to the appropriate processes or containers, making them a vital component in many industrial applications.

  • Which diverter valves are typically used in conveying processes?

    In conveying processes, specific types of diverter valves are commonly utilized to efficiently manage the flow of materials. The most frequently used diverter valves in these applications include:

    1. Pneumatic Diverter Valves: These valves are ideal for conveying systems that use air pressure to transport materials. They provide quick and reliable switching between different flow paths, making them suitable for bulk material handling in industries like food, plastics, and chemicals.

    2. Rotary Diverter Valves: Often employed in bulk material handling, rotary diverter valves effectively redirect the flow of powders, granules, and other bulk solids. Their design allows for smooth transitions between multiple outlets, minimizing material buildup and ensuring consistent flow.

    3. Slide Diverter Valves: These valves are used in conveying processes where a simple and effective method of diverting flow is needed. They can handle various materials and are often found in applications involving granular or powdered substances.

    4. Y-Diverter Valves: These valves are particularly useful in conveying systems with limited space, as their "Y" shape allows for efficient flow diversion at an angle. They are commonly used in applications where materials need to be redirected to different processing lines or storage areas.

    5. Mechanical Diverter Valves: In some cases, mechanical diverter valves may be used in conveying processes, especially when manual control is sufficient. They can be effective in smaller systems or where automation is not a priority.

    Coperion concentrades on XY

  • What materials are components made of? Why does that matter?

    Rotary valves and diverter valves are typically made from a variety of materials, including stainless steel, cast iron, and specialized alloys. The choice of material is crucial as it affects the valve's durability, resistance to corrosion, and suitability for specific applications. For instance, stainless steel is commonly used in the food and chemical industries due to its hygienic properties and resistance to harsh environments. Selecting the right material ensures optimal performance, longevity, and safety in the intended application, making it a key consideration in the design and selection of rotary valves.

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