Chemicals

Powder Coating

Get in touch about this product
One roof, endless possibilities: high-end technologies for powder coating production
One roof, endless possibilities: high-end technologies for powder coating production
Download large image
One roof, endless possibilities: fully integrated powder coating production lines
One roof, endless possibilities: fully integrated powder coating production lines
Download large image
First-class ZSK twin screw extruder for powder coating production
First-class ZSK twin screw extruder for powder coating production
Download large image

Versatile product portfolio from a single source for producing powder coatings

The merger of Coperion, Baker Perkins and Kemutec has resulted in a technology provider with a multifaceted product portfolio encompassing the entire production process for high-quality powder coatings. From ingredient supply, weighing, mixing and feeding to extrusion, cooling, grinding and sifting, Coperion, Baker Perkins and Kemutec deliver a full range of proven components. Together we are now in a position to also realize fully integrated powder coating production lines from a single source. 

Our product lines all encompass a common vision:

Our products are based upon innovative technologies that offer powder coating producers a decisive competitive advantage.

ZSK TWIN SCREW EXTRUDERS

High-End Extrusion Technology

Due to their excellent mixing behavior and the gentle product handling ZSK twin screw extruders are characterized by absolutely homogeneous distribution of the paint components in the powder.

MORE

ZS-B SIDE FEEDER

For Faster Recipe Changes and Recycling of Fines

The ZS-B side feeder is a patented process solutions for even faster recipe changes and the recycling of fines. The ZS-B can be retrofitted into existing systems or installed in new systems.

MORE

TURNKEY SOLUTIONS FOR POWDER COATING PROCESSING

Technology Suited for Powder Handling and Processing

Coperion provides complete, fully integrated powder coatings process solutions that are highly automated, leveraging digital technology to minimize the need for operator intervention - a complete powder coating production line with one control system.

1/3

COPERION, BAKER PERKINS & KEMUTEC

Coperion, Baker Perkins and Kemutec

Perfect Match

The competencies of Coperion, Baker Perkins and Kemutec complement each other perfectly.

From ingredient supply, weighing, mixing and feeding to extrusion, cooling, grinding and sifting, Coperion, Baker Perkins and Kemutec deliver a full range of proven components for powder coating production.

CHALLENGES IN POWDER COATING PRODUCTION

The trend in powder coatings production is towards smaller batch sizes and high product quality to better respond to customer expectations. That’s putting pressure on manufacturers to keep their equipment running at peak performance while at the same time improving efficiency and reducing cost in their production processes.

The materials being handled – epoxy, polyester, acrylic and hybrid powders – can be challenging. Many of these materials are temperature-sensitive, requiring processes that can deliver high throughput without adding excess heat. Prevention of buildup within the machinery as well as ease of cleaning are essential to reduce the need for maintenance and spare parts.

Coperion powder processing solutions are optimized for this operating environment. All of our equipment is designed for ease of access for cleaning and maintenance. This, along with efficient, low-buildup material handling and dust control speeds changeover to maintain operational efficiency. Our integrated control systems also make it easy to quickly and accurately adjust process parameters for optimum quality while minimizing the need for human intervention.

Typical set-up for the production of powder coating

TWIN SCREW EXTRUDERS FOR POWDER COATING PRODUCTION

EXTRUDERS

Coperion offers ZSK twin screw extruders with closed process sections in individual lengths while Baker Perkins provides extruders with clam shell process sections. 

All twin screw extruders offer high specific torque, making it possible to process ingredients reliably and very gently to produce powder coatings of very high quality at high throughputs. The extruder portfolio covers everything from small laboratory extruders to big production lines. 

Coperion Twin Screw Extruder ZSK Mv PLUS for Powder Coating

ZSK Mv PLUS EXTRUDERS

Due to their excellent mixing behavior and the gentle product handling ZSK Mv PLUS extruders are characterized by absolutely homogeneous distribution of the paint components in the powder.

Premixed raw materials are fed into the ZSK and are processed very gentle and extremely flexible. The screw speed, residence time and throughput rate can be adapted quickly and individually to your requirements. Processing of high percentage of fines is possible with optimized process set-up.

Advantages

  • Very high throughput rates
  • Maximum productivity
  • High flexibility in speed, residence time and throughput rate
  • Short cleaning times
  • Very good feeding of fines due to high-end feeding technology and deep flights of the extruder twin screws
  • Gentle handling of the product
ZSK Mv PLUS Extruder

Service

Service Training

Services

Within our comprehensive services we offer training programs that give your production and maintenance staff a keen awareness how to work with technically demanding machines and plants. The training courses are targeted to the requirements of the participants – from beginners to specialists.

Service

Downlaods

See the latest newsletter edition

Read more

Didn't find what you've been looking for?

Get in touch

Subscribe to the Coperion Newsletter