Precise delivery of the correct ingredients to the blend

Nowadays, laundry detergents are provided in many different forms and sizes: from powders and liquids to tablets, capsules, and even pods. Apart from the commercial form and packing of the product, the correct and exact formulation of a detergent is of utmost importance to both producer and consumer. The consumer expects his or her demands on washing efficiency to be met while at the same time keeping effort, costs and energy consumption low and avoiding environmental pollution. The laundry detergent industry recognizes its responsibility to introduce new, cleaner technologies and products and to encourage healthy and environment-friendly consumer behavior.

Laundry detergent production is typically a continuous production process. There are a large number of ingredients which must be continuously, simultaneously and accurately fed into a mixer or onto a conveyor belt, which in turn supply the continuous mixer. Coperion K-Tron provides the systems, equipment and expertise required for the safe and efficient production of this type of product.

Typical materials handled by the powder feeders include: sodium carbonate, sodium bicarbonate, sodium perborate tetrahydrate, sodium sulphate, sodium tripolyphosphate, sodium silicates, sodium percarbonate, anionics, encapsulated enzymes, coloured beads, anti-foaming powder, polymers that release stains, polymers that prevent new stains.

Typical materials handled by the liquid feeders include: sodium silicates, anionics, non-ionics, perfumes.

Features & Benefits

  • Owing to our long standing expertise and in-depth knowledge of handling any type of bulk material, Coperion K-Tron can provide equipment for efficiently and reliably handling and feeding even the most difficult-flowing products. Coperion K-Tron’s innovative technologies, such as the electronic pressure compensation EPC, or ActiFlowTM for difficult flowing powders, and the Smart Refill control algorithms, ensure consistent and accurate feeding for a wide array of different powders.
  • Coperion K-Tron’s line of liquid loss-in-weight feeders are ideal for a continuously metered feed of liquid streams.
  • Our feeders are available in a variety of design configurations and can be easily adapted to meet the requirements of any type of laundry detergent production.
  • Coperion K-Tron’s superior accuracy in loss-in-weight feeding, with resolutions as high as 1:4'000'000 in 80ms, is a critical component in continuous processing.
  • Coperion K-Tron’s line of integrated pneumatic conveying refill systems ensures the highest accuracy and consistent mass flow of product to the continuous process.
  • Coperion K-Tron’s global systems engineering network can provide complete and custom engineered systems designs, with integrated controls for a variety of continuous processes.

Application Example

This application example reports on an extension to an existing detergent production facility. The manufacturer, a leading supplier of private label household and personal care products for Europe's largest retailers, chose Coperion K-Tron equipment and controls to maximize performance of powder and liquid metering in his detergent production process.

The example also details suitable feeding equipment and production methods for this type of application.

Product Range

Coperion K-Tron SWB Smart Weigh Belt, open

Feeding Equipment

Superior accuracy for powder and liquid feeding in continuous processing

Coperion K-Tron feeders are used throughout the laundry detergent industry and are renowned for their accuracy, efficiency and versatility. Especially when it comes to delivering many different components to a blend in widely varying quantities, the broad selection of feeder types and configurations provided by Coperion K-Tron offers producers the substantial advantages of high accuracy and reliability. These factors not only provide for safer and higher quality end products but also contribute to saving time and money.

Depending on the type of material to be fed to the process, Coperion K-Tron Smart Weigh Belt Feeders, Single and Twin Screw Feeders, and Liquid Feeders are typically used for accurately delivering the required material.

Volumetric and gravimetric feeders

Material Handling

Safe and efficient material transfer via Coperion K-Tron Pneumatic Conveying Equipment

Coperion and Coperion K-Tron meet the increasing demands of this industry with a wide and selectively developed range of innovative conveying processes and process components. For our customers this means that products are handled as gently as possible and with only minimum energy consumption.

Process Equipment

Plants & Systems

The Global Systems Engineering groups of both Coperion and Coperion K-Tron have extensive experience in mastering a large variety of process and material handling challenges. Various designs are available for pickup and delivery of even the most difficult flowing or potentially hazardous compounds. Systems can include glovebox or isolator technology. In addition, comprehensive control systems can be provided, running on a variety of different control platforms.

Plants & Systems
Coperion service technician

Service

Superior Global Service

Our global service personnel possess extensive material handling and process design knowledge for these special applications and are available 24/7 to assist you with your laundry detergent process needs.

After-Sales Service

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